In this emerging world of modern design of structures, Concrete acts as the backbone of civil engineering. A structural engineer’s first and foremost objective is to build an efficient and durable concrete structure that is also aesthetically pleasing. Here comes the role of a concrete designer. When the aim is to build a concrete structure that is efficient and durable, this demands to follow the concrete mix design steps as per IS codes (IS- 10262:2009 and IS- 456:2000).

In short, the mix design determines the final quality of the concrete, and it is essential to follow mix design procedures and standards (IS- 10262 : 2009 and IS- 456 : 2000) to ensure that the mix meets the desired strength and performs as intended.

If you are searching for detail step by step procedure for concrete mix design of M20 grade using IS – 10262 : 2009 and IS – 456 : 2000. Then yes you are in the write place!!!

 Before reading this post just go and check "Concrete mix design procedure as per IS 10262:2009 & IS 456:2000" . 

What are the different design stipulations for the concrete mix design ?

This post will help you to have a brief idea of different parameters required and will also make you aware about the different experimental data required for conducting the mix design of concrete.

The different design stipulations required for the desired mix are shown in the table below:

The different experiemental data required for the mix are shown in the table below:

Step by step detailed procedure for concrete mix design of M20 grade as per IS – 10262:2009 and IS- 456:2000

The detailed step by step procedure for concrete mix design of M30 grade, according to IS – 10262:2009 and IS- 456:2000 is given below:

• Mean compressive strength: Calculate the target mean compressive strength at 28 days

Where sufficient test results for a particular grade of concrete are not available, the value of standard deviation could be taken from Table 1 of IS10262.

• Water cement ratio: In this step we select maximum water/cement ratio, which should be selected as per Table 5 of IS – 456: 2000.

• Entrapped air: For the maximum size of aggregate used, we estimate the air content.

• Water content and fine to total aggregate ratio: We select the water content based on Table 2 of IS:10262:2009. Maximum water content for 20 mm aggregate and a slump value of 25 to 50 mm = 186.0 l. But in our problem the value of slump is 90 mm, so we need to alter the water content.

• Cement content: The cement content per unit volume of mix is computed sing Table 5 of IS:456:2000:

Check : 300 kg/ m3 < 433.18 kg / m3   < 450 kg/ m3 Hence O.K.

• Aggregate content: Volume of CA per unit volume of TA corresponds to 20 mm maximum size and zone II of FA = 0.62 – Table 3 of IS- 10262 : 2009.

Correction on volume of different ingredients

Hence Volume

$$
V=\left[W+\left(C / S_{c}\right)+(1 / P) \cdot\left(f_{a} / S_{f a}\right)\right] \times(1 / 1000)
$$

$$
C_{a}=1- P / P \times f_{a} \times S_{ca}/ S_{fa}
$$

Step 7: Computation of actual quantities required for a concrete mix – Trial mix

Water Correction

Extra quantity of water to be added

Concrete Mix Design

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Mix design Result

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Just go and check this post to know the procedure of "concrete mix for high grade concrete". 

In order to check the efficiency of the designed concrete mix we shall prepare different trial mixes and the same are tested to check the strength and workability of designed concrete mix. If the designed concrete mix fails to meet the desired properties then minor adjustment is done in the water cement ratio and aggregate quantities, then again the trial mixes are prepared.

Conclusions:

The nominal mix for M20 grade is (1:1.5:3). The quality of concrete depends on a number of factors and the standard mix just gives us a rough estimate of the quantities of material required, this is exactly where a design mix procedure is required as it is evident from the results that for the same mix proportion when exposure and material properties are changed mix proportion also changes. Therefore, standard mixes may be used only for very small jobs.

In this post, you learned the following key points:

• Concrete mix design: The proportions of the various ingredients in the mix determine the final properties and performance of the concrete.
• Indian standard code: Follow IS – 10262:2009 and IS- 456:2000 to do the concrete mix design efficiently.
• Concrete mix design application : You can do the concrete mix design in just one click using the concrete mix design application.

Hope this post helped you to learn the step by step procedure for concrete mix design using IS code ( IS – 10262: 2009 and IS – 456: 2000)

Concrete Mix Design

• Calculate cement, sand and aggregate quantity in concrete. 
• Calculate the number of premix bags required for your project.
• Option to set your own size and rate of premix bags.
• Calculate the volume of concrete required for slabs, walls, footings and columns.
• Calculate the weight of ingredients required for preparing the calculated volume of concrete.

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This article was crafted by a group of experts at eigenplus to ensure it adheres to our strict quality standards. The individuals who contributed to this article are:

Author

Meenu Krishnan

PhD

She is a research associate working to get a doctorate in computational mechanics.

Editors

Abhinav Gupta

PhD

Kamal Patel

PhD